The polyurethane grout, SealGuard II, was needed to mine forward in this tunnel. The tunnel was in a fault zone, and all the voids were to be filled with concrete. However, when injected, the concrete leaked out of the face. To contain the concrete, polyurethane grout was injected to provide a buffer. SealGuard II reacts is about 3 seconds and produces a rigid foam (900 PSI compression strength). With the concrete contained in its intended location, advancing was able to commence. SealGuard II is manufactured by SealGuard, Inc. and the grouting was performed by Sub-Technical, Inc.
This underground mine, which is 1,100 feet below the surface, mined into a core hole taken from the surface. The core hole was dumping significant amounts of ground water into the mine. To stop the water inflow, a high-pressure probe and polyurethane grout was implemented. Grouting contractor Sub-Technical, Inc. used their specially designed probe to insert into the core hole. The probe contains a port where polyurethane can then be injected to permanently seal it off. The polyurethane used was SealGuard II, which is manufactured by SealGuard, Inc. SealGuard II is a dual component polyurethane grout that reacts in about 3 seconds to produce a rigid foam. The cured foam has a 900-psi compression strength.
A view of the tail seal brushes on a tunnel boring machine. In this situation, the tail seal brushes needed replaced and there was water flowing through seams in the tunnel segments. To control the heavy flow of water, polyurethane grout was injected around the leaks. The grout used was SealGuard II, which is manufactured by SealGuard, Inc. SealGuard II is a dual component, fast reacting material that can be easily applied with a dual component caulking gun. The grouting was performed by Sub-Technical, Inc.
Water leaking around pipe intrusions can be stopped with polyurethane grout. In this instance, a hole was drilled at an angle to reach the annular space in-between the pipe and the concrete. SealGuard II, a dual component polyurethane grout, requires a static mixer to mix properly. The mixer gets inserted into the drilled hole, then the grout is injected by using a dual caulking gun. SealGuard II reacts within a few seconds, creating a rigid foam, which seals off the flow.
The primary purpose of adding sealant to the joints of precast concrete is to establish an extra layer of protection between the blocks or segments. This will prevent water or dirt from entering a construction joint. Common structures requiring joint sealants are catch basins, culverts, manholes, sumps, and trenches.
Liquids take the joints of concrete structures as the primary route to the ground. Thus, failure to seal these gaps and spaces could result in detectable leaks or potential structural damage, especially if immediate action is not taken.
This article will discuss the advantages of joint sealants for precast concrete and the application process.
Advantages of Using Joint Sealants
The primary advantage of joint sealants is that they remain flexible and accommodate movement between precast concrete components. If used for floors, they will also support the movement and contraction of joints.
The following are the other benefits of joint sealants:
Ability to move with the concrete joint, extending the seal’s lifespan
Ability to enhance the visual appearance of concrete joints, increasing their appeal to architects and customers
Capability to adhere to precast concrete to ensure the joint remains permanently sealed
Fast and cost-effective application
Exceptional mechanical strength, chemical resistance, and durability
Simple to employ without the requirement for specialized equipment or instruction
How To Apply Sealants to Precast Concrete Joints
Joints in precast concrete must always be properly sealed; therefore, the correct application procedures must be followed. Here are five steps in correctly applying sealants:
Step 1: Preparing the Concrete Joint
Before applying the sealant, ensure the joint is completely dry and clear of dust, dirt, and release agents. To do so, you can thoroughly scrub the joint and its surroundings with a hard brush. If an excessive release agent is visible or you are sealing a concrete surface exposed to the elements, cleaning the covers with a pressure washer or cleaning solution may be required.
Step 2: Applying the Joint Sealant
SealGuard II, HyperFlex, and X-Seal are designed to seal concrete structures and prevent water from penetrating into them. These products are applied in their oil-like raw form. In particular, SealGuard II is a polyurethane-based grout that reacts with a catalyst to expand and form a foam-like substance. This foam fills in any gaps or cracks in the concrete and creates a watertight seal.
On the other hand, HyperFlex and X-Seal react with water to expand and form a foam. These products are typically used in precast concrete applications, where the segments are joined together to form a larger structure. Basically, the product is applied to the joint, and then water is added to activate the product. The foam then expands to fill any gaps.
Both processes eliminate the risk of the tar strip moving or deteriorating and ensure long-lasting, effective concrete sealing.
Choose SealGuard for the Best Sealing Solutions
Since 2004, SealGuard has been manufacturing polyurethane grouting materials for water management, sealing, and adhesion of precast concrete sections and other constructions. We currently offer SealGuard II, HyperFlex, and X-Seal — all of which are unparalleled in terms of quality and effectiveness!
Posted by Chris on | Comments Off on SealGuard II Polyurethane Grout Injection to Stop Water
The seam on this dam tunnel was actively leaking water. SealGuard II, a dual component polyurethane grout, was injected into the leak path to seal the water flow. With just a drill, a dual component caulking gun, and some SealGuard II, a water leak of up to 50 gallons per minute can be stopped. SealGuard II is manufactured by SealGuard, Inc. and the grouting was performed by Sub-Technical, Inc.
Posted by Chris on | Comments Off on Water Traveling Along a De-Watering Pipe in a Hard Rock Mine
The picture on the left is water traveling down the outside of de-watering pipe in a hard rock mine. The picture on the right is after the annulus of the pipe was injected with polyurethane grout to control the unwanted groundwater infiltration. This high-pressure injection of grout was able to stop the water in about fifteen minutes. The polyurethane grout used was SealGuard II, dual component material that reacts in 1-3 seconds to create a rigid foam. SealGuard II is manufactured by SealGuard, Inc. and the injection was performed by Sub-Technical, Inc.
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